The Vitachay company carries out packing in filter bags for tea according to your technical specifications at its own enterprise. Tea bags help preserve all consumer properties during transportation and storage. Raw materials are pre-prepared and packaged in bags that prevent loss of aroma, absorption of foreign odors and moisture. This type of packaging

The use of paper bags for packaging tea and herbal tea allows you to:

• correctly dose portions;
• increase the shelf life of products;
• facilitate transportation;
• indicate recommendations for use.

Packing conditions, min. batch and cost

Packing tea in filter bags for cups 1 - 3 gr. no label.
Service cost packing tea to order from 0.50 rub. The exact price is available on request.

Minimum lot: 20 kg one name.

The cost of services includes:

• filter Paper,
• film for external cellophane wrapping of consumer packaging,
• Scotch,
• grinding and blending work,
• packaging, labelling.

For larger plant materials (weight tea) 50-500 gr. polypropylene film, paper bags and other materials are used.

Benefits of packing tea in filter bags at Vitachai

• High quality filter paper. It allows you to save and convey to the buyer the taste, all the medicinal and beneficial properties of the product.
• A full production cycle from the procurement of raw materials and consumables to the release and delivery of finished products.
• The production is equipped with semi-automatic and automatic equipment that allows packing up to 30,000 kg. raw materials every month.

Equipment for packaging of vegetable raw materials in filter bags

Tea packaging / cost

The United Tea Company offers tea packaging - a full production cycle: packaging, packaging, shipment of finished products to the transport provided by the customer.

According to your order, we will develop a recipe for bagged or loose tea, or any other tea drink.

We will assist:

• in placing orders for the production of packaging materials in printing houses,
• in the acquisition of tea raw materials,
• in blending tea according to your recipe,
• in obtaining a declaration of conformity of finished products.

The cost of packaging in maxi filter bags with a label in polypropylene envelopes for dummies is available on request.

The cost of packaging in filter bags with a label in metalized envelopes (sachets).
The dimensions of the outer metallized sachet are 65x75 mm, f/bag 50x62 mm

• pack 25x2g 1f / package - 0.33r,
• pack 25x1.5g 1f / package - 0.32r,
• pack 100x2g 1f / package - 0.32r,
• pack 100x1.5g 1f / package -0.31r,

The cost of packaging in filter bags with a label and without outer envelopes (sachets):

• pack 25x2g 1f / package - 0.31r
• pack 25x1.5g 1f / package - 0.30 rub
• pack 100x2g 1f / package - 0.30 rub
• pack 100x1.5g 1f/package - 0.29 rub

The cost of packaging in filter bags without a label and without outer envelopes (sachets):

• pack 25x2g 1f / package - 0.28r
• pack 25x1.5g 1f / package - 0.27r
• pack 100x2g 1f / package - 0.27r
• pack 100x1.5g 1f / package - 0.26r

The minimum lot of packing - 200 kg of one name.

The cost of packaging services includes:

• filter paper (density 16.5-17 g/m2)
• thread (when packing with a label)
• film for wrapping packs
• Scotch
• work: packing, stacking in a pack, drawing the production date, cellophaneing a pack, stacking packs in a corrugated container, sticking stickers on a corrugated container, unloading and loading operations.

The customer provides:

raw materials, label (when packing with a label), metallized film (when packing in outer envelopes), packs, corrugated containers, stickers for corrugated containers.

The equipment for the production of tea bags presented on the site "" provides flawless packaging of tea, flower and herbal preparations in disposable single and double chamber filter bags.

First of all, equipment for the production of tea must ensure the absolute environmental friendliness of the entire production cycle.

Packing machines EU (Machines for bagged tea. Tea factory. Tea production.)

Price advantages:

EC 12 is a series of filling machines based on thirty years of experience. These machines are smart, reliable, easy to operate and maintain. Producing top quality products, these machines are at the same time inexpensive. One operator is enough to operate these machines.

Full set

If you have such a need, we can design and provide a complete set. This offer includes not only filling machines, but also equipment for the transport of filled boxes, their labeling and automatic packaging.

Tea bags are a familiar thing, many people prefer them to traditional tea leaves. Convenient bags can be taken with you on the road, after which you do not need to wash the kettle, and tea drinking does not turn into a ceremony. There are many manufacturers of tea bags, but you can beat the competition by producing a quality product.

Tea bags are nothing new. The forerunner of the paper tea bag was the silk bag invented by Thomas Sullivan back in 1904.

Then tea was sold in tins, and Sullivan considered that it would be more profitable to trade in smaller packages. He came up with the idea of ​​packing tea in silk bags. Restaurateurs in New York noticed that it was possible to brew such tea right in the package, and soon this method of preparation became popular, and silk was replaced first with gauze, and then with paper.

Paper tea bags are very convenient to use and therefore are very popular. In the office, on the road, and even at home, many people prefer to simply pour boiling water over a tea bag and get a fragrant drink in a minute. Although true connoisseurs of tea are dismissive of the bags, believing that only low-quality raw materials are packaged in this way.

We invite you to start producing a quality product by opening your own tea bag mini-factory.

It should be noted that this business is subject to seasonal fluctuations (see ""). During the summer, tea sales drop sharply as consumers prefer soft drinks at this time. Only large tea producers manage to deal with the seasonality factor, which can provide a wide range - from leaf tea to tea-based soft drinks.

It is better to choose a tea supplier yourself. Ideally, you need to go to a country where tea bushes are grown - to Indonesia, India or China. It is better to invite a specialist with you to help you choose the right raw materials. Buy tea of ​​the first, highest and extra grades. The supplier can also be found on the Internet, where there are many offers for the sale of both loose tea and various herbs.

Separately, pay attention to the paper for tea bags. The shape of the packages can be different - rectangular one- and two-chamber, pyramidal or round. The rectangular shape is the most economical, which in this case does not affect the quality of the product.

The sachets are closed with a metal bracket, thread or thermally. The latter method uses a special filter paper containing thermoplastic fiber. Typical tea bag filter paper is 65-75% wood fiber, 15-23% thermoplastic and 10% abaca fiber. The advantage of such paper is that it passes water well without absorbing it and not dissolving. At the same time, the drink remains chemically neutral and its taste is not distorted.

If tea bags are made from raw materials of the highest grades (coarsely chopped leaves), a fine-meshed plastic mesh is used for packaging. If you will produce expensive tea, it is advisable to additionally pack each bag in a sealed envelope made of foil or paper. This will keep the tea for a long time, and it will not absorb foreign odors and will not lose flavor.

Opening of a factory for the production of tea bags

First of all, you need to comply with the formalities by registering with the tax authorities, registering as an individual entrepreneur, choosing a form of taxation (a simple system - income minus expenses). You also need to obtain permits from the SES and Rospotrebnadzor.

You will need:

• Specifications (TS), registered and agreed.
• Technical instructions.
• Recipe.
• Permission from the veterinary service.
• Hygienic certificate from SES.

Purchase of equipment

Now in such industries, automatic lines are usually used, there are a lot of offers for the sale of which on the Internet. The productivity of such a line is about 120-150 bags per minute. Such equipment can produce leaf, herbal and fruit tea. The production line for tea bags, depending on the brand and modification, costs from 100,000 euros. Used equipment can be bought much cheaper - up to 40,000 euros.

Room selection

The production workshop must meet many requirements:

• SES standards.
• The room must have at least four rooms for a raw material warehouse, a finished product warehouse, a production room and a staff room.
• The facility must have water and electricity.

Recruitment

For small production you need:

• Director (management, sales).
• Technologist (recipe, quality control).
• Workers (3-4 people for packaging and production).

Sales market

Tea bags can be sold through several channels:

• Grocery stores and supermarkets.
• Specialized .
• Internet shops.
• pharmacy network, etc.

Financial investments

• Used packaging equipment - 1,700 thousand rubles.
• Paperwork to get started - 150 thousand rubles.
• Repair of the premises in accordance with the standards of SES - 500 thousand rubles.
• Advertising campaigns - 500 thousand rubles.

It will take 3,350 thousand rubles to open a production facility for the production of packaged tea. The automated equipment can produce 120 tea bags or 6 packs per minute. For a month (22 working days), subject to an 8-hour working day, 63,360 packages are received. With a package price of 30 rubles. revenue per month will be 1,900,000 rubles. The cost of production included the cost of electricity and the purchase of raw materials. Markup - 50%.

Costs and income

• total income - 1,900,000 rubles;
• cost price - 950,000 rubles;
• total profit - 950,000 rubles;
• expenses - 665,000 rubles;
• staff salary - 250,000 rubles;
• taxes 32% - 80,000 rubles;
• rent - 50,000 rubles;
• advertising - 100,000 rubles;
• utility bills - 25,000 rubles;
• accounting under the condition of outsourcing - 10,000 rubles;
• transportation costs - 150,000 rubles;
• profit before tax - 285,000 rubles;
• simplified tax - 42,750 rubles;
• profit after tax - 242,250 rubles;
• profitability - 12.75%.

Payback

• Profit (net) - 242,250 rubles;
• Capital investments - 3,350,000 rubles;
• Financial investments will pay off in 14 months.

The production of tea bags began in the early twentieth century. Moreover, the invention saw the light of pure chance. This happened when the American entrepreneur decided to reduce the cost of shipping tea samples to his wholesale buyers.

Instead of tin cans, he used silk bags. People were confused. They decided that it was necessary to lower the bag itself into the water, and not its contents. I liked the idea and found its further development. Over time, the fabric was replaced by a very thin filter paper that can pass water without getting wet.

Benefits of tea bags

The main difference between the product enclosed in filter paper is its degree of grinding. For packaging, they take a certain type of tea leaf, which is called Fannings. The main difference of this variety is the smaller particle size. This allows the tea leaves to interact faster and better with water, giving the maximum amount of substances to the liquid. That is why the packaged product is brewed much faster than the usual one.

Quality of tea bags

In the manufacture of such a popular product, many manufacturers use secondary raw materials. It is a seed and crumbs. It is a small-leaf low-quality product, which is classified as category D. It is a waste product obtained from the production of loose tea.

Low grade product is very small. In this regard, it does not have the taste and aroma that is inherent in the tea leaf. In addition, tea bags are significantly inferior to the real one in terms of composition. Some manufacturers are trying to compensate for this shortage with the help of flavoring and aromatic additives.

The production of tea bags by individual foreign companies is carried out using expensive raw materials. These firms buy long leaf varieties. The quality of tea bags in this case is much higher. However, at the same time, its retail price also rises sharply. It becomes higher than the average market, which reduces consumer demand for products.

Idea for business

The production of tea bags is a promising and profitable business. However, it should be borne in mind that the sale of finished products is subject to seasonal fluctuations. In the summer, it is significantly reduced due to the large consumption of soft drinks.

Only large manufacturers providing a wide range of products can defeat the seasonality factor. At the same time, the list of manufactured goods should include not only teas, but also soft drinks based on them.

Opening an enterprise

Starting a business from scratch, you will need to follow all the formalities. You will need to register with the tax office as an individual entrepreneur. To start production, you must have permits from Rospotrebnadzor and SES. In addition, you will need the following:

Agreed and registered specifications;
- recipes;
- technical instructions;
- permission obtained from the veterinary service.

The preparation of the necessary documents will be significantly accelerated by contacting specialists for help.

Room selection

The production of tea bags is carried out in a workshop that meets many of the requirements of the SES. In addition, the premises must have at least four rooms. They will contain warehouses for raw materials and finished products, as well as a production site and locker rooms for staff. A prerequisite is the availability of electricity and water supply.

Service staff

If the production of tea bags is on a small scale, then the staff should include a director who carries out general management and sales of products, as well as a technologist who is responsible for recipes and deals with product quality control. It will take up to four workers. Their responsibilities will include the production and packaging of finished products.

Equipment

The production of tea bags is a combination of various technological operations. The packaging of the product is carried out using a special forming and counting system.

Tea packaging equipment is a whole complex of different machines. Each of them is designed to perform certain operations.

When choosing equipment, you should pay attention to its functional purpose. Some modifications of machines are capable of performing only one specific operation. For example, it can be the production of a mixture of different varieties of tea. There are also models that can perform several different operations at the same time.

So, tea is immediately packaged in bags, and then they are packed using the same equipment. These operations can be performed using technical means of automatic or semi-automatic operation. Which line would you prefer? The decision should be made based on the scale of production and the availability of financial resources.

Selection of semi-automatic packaging machines

Packing of tea in bags with the help of this equipment is carried out at enterprises with an average load. As a rule, such machines are not very productive. The formation of the package itself and the doses of the product is carried out by the operator. The basic principle of operation of semi-automatic systems is to carry out the following operations:

Loading by the operator of a certain dose of tea into a special receiving hopper;
- formation of a package from a roll of paper;
- cutting off the finished package by the operator and placing it in a packaging container.

Automatic packaging

Semi-automatic equipment functions only with the participation of the operator. All basic operations, which include the formation of a dose, sealing and cutting off the package, are assigned to the worker. With automatic devices, all these stages of the technological process are carried out without human intervention. In this case, the operator must only control the consumption of packaging material and check the degree of sealing, the presence of scratches and the location of information on the packaging.